Front Grill

I reached a “midpoint” when i cleaned the garage and turned the car on it’s side. I will finish all the weldings that point to the floor and then i will flip the cat on 180 degrees and will finish all the other weldings that point to the floor. Additional…

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Plug Weld Start the Roration

When we weld 2 pieces of sheet metal, one of them is perforated and we weld through the holes, we speak about plug welding. Here i will explain my logic about “how to do this properly”. Because one of my sheet metals (the body of the car) is not flat,…

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MIG Gas Bottle Full

I filled up the gas bottle. It is 80 cu ft, 75 % argon, 25 % CO2. I paid ~ 90 CAD + tax. How much and what i welded with 1 bottle can be seen on the previous posts. Of course this info is not reliable for any forecast…

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Right Rocker Panel - Front

The right rocker panel goes much better because: Outer Side Again… the old metal burnt while i touched it, so i switched to 2.8 A and built the little mountain of metal. Join the old and the new. Inner Side Weld new metal to new metal is much easier. It…

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Right Rocker Panel - Back

I’ll drill a hole Ø22 mm, clean the welding with the grinder, prime and isolate with polyurethane sealant. This welding tells me that my hands shake (open another beer to fix this) or my eyes are too weak. Most likely the light around me is not sufficient while i work.…

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Rustproofing Receipt

The Mystical Recipe I found one very strange receipt for rustproofing in an bulgarian classic car forum. If you click the link, search for Отговор #363 (Answer #363). It sounds like a receipt for a magical shit, made by a wizard: Despite of this i have a feeling that it…

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Front Crossmember Arch

Rocker Panel Inside I welded the inner side of the rocker panel. It doesn’t look good, but i hope it is strong. The trick is: Front Crossbeam Outside This is the nice surprise for today. I did it very well (as i can). I spent more time on shaping and…

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Front Crossbeam and Rocker Panel Connection

Adjust the Welder In the previous post i explained that welding on 3 B do not penetrate well and i switches to 4 C and the plug weldings are now OK. Re-weld Failed Weldings As i mentioned before, some of the weldings had no penetration. This is how i checked…

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MIG-PAK 180 Settings

Sheet Metal I bought 16 ft2 from here. The guy i was in communication with was very king. He defined himself as Human Forklift (formerly known as “Sales”) in his email signature 🙂 He offered me to cut it to 2 pieces of 8 ft2 to decrease (~ the half) the price of…

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Patch 1 Shaping

I start with the disclaimer “this is a joke”. I am not good enough to give lessons 🙂 Let’s just get some fun. At the end of the production, they made some modifications for 1.1 and produced the same body for 601. Everybody knew that The end is near, it’s…

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