Right Rocker Panel - Back

I’ll drill a hole Ø22 mm, clean the welding with the grinder, prime and isolate with polyurethane sealant. This welding tells me that my hands shake (open another beer to fix this) or my eyes are too weak. Most likely the light around me is not sufficient while i work.…

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Front Crossmember Arch

Rocker Panel Inside I welded the inner side of the rocker panel. It doesn’t look good, but i hope it is strong. The trick is: Front Crossbeam Outside This is the nice surprise for today. I did it very well (as i can). I spent more time on shaping and…

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Front Crossbeam and Rocker Panel Connection

Adjust the Welder In the previous post i explained that welding on 3 B do not penetrate well and i switches to 4 C and the plug weldings are now OK. Re-weld Failed Weldings As i mentioned before, some of the weldings had no penetration. This is how i checked…

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MIG-PAK 180 Settings

Sheet Metal I bought 16 ft2 from here. The guy i was in communication with was very king. He defined himself as Human Forklift (formerly known as “Sales”) in his email signature 🙂 He offered me to cut it to 2 pieces of 8 ft2 to decrease (~ the half) the price of…

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Patch 1 Shaping

I start with the disclaimer “this is a joke”. I am not good enough to give lessons 🙂 Let’s just get some fun. At the end of the production, they made some modifications for 1.1 and produced the same body for 601. Everybody knew that The end is near, it’s…

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Front Crossbeam - Missing Part Inside

I shaped the missing (cut by me) part of the front crossbeam. Next i will paint the cavities inside and i am ready to finish the welding on the bottom.

Front Shock Top - Left

It’s getting better all the time …my welding. Slowly, but constantly. I own another issue: “measure twice (even better 3 times), cut once”. My friend who jokes all the time says “i already cut it 3 times and it’s short again” 🙂 Floor (Vertical) Left Side I flipped the car…

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Before the Left Back Wheel

Did i say “not very good”? This is actually ugly, disappointing and a shame to show! But… c’est la vie – we can not be perfect in every way. And i knew: the first try should be on separate sheet metal until i get something acceptable, but i started directly…

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